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Part orientation in 3D printing

Orientation is the cheapest design decision. It costs nothing and it changes the support volume, the print height, which surfaces come out rough and the direction in which the part is weakest.

What orientation decides

EffectWhat changesWhere it applies
Support volumeevery face that looks down and is steeper than the limit needs supportFDM, SLA, metal; not SLS
Print heighta taller build takes longer, and in SLS and metal it changes how many pieces share a buildall
Surface qualityfaces that touched support and sloped faces with visible steps are rougherall
Strength across layerslayers bond weaker than the material is in the layer: PLA keeps about 85 % across layers, PETG 70 %, ASA 60 %, ABS 55 %, PA6-CF 47 % (working assumptions)FDM
Peel forcea large flat layer pulls hard when it separates from the filmSLA
Warpinga large flat area in one layer concentrates heatFDM, SLS, metal

A real comparison

In one study the same gripper finger needed from 4.3 to 32.6 cm³ of support depending on position, and the print height went from 40 to 90 mm. The least support was not the only criterion: see the full study.

How Dokimion chooses

The check tries a set of rotations, scores each one for support, height and the area under support, and shows the three best with a picture. For FDM, when you state a load, it also estimates which share of the load acts across layers and prefers positions where it acts along them.

Rules of thumb

Compare positions for your part
Check a part

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